Custom Boiler Fabrication Built for Performance
When off-the-shelf equipment isn’t the right fit, Bay City Boiler delivers custom fabrication solutions designed around your facility’s unique requirements. Our experienced fabrication team manufactures, modifies, and refurbishes critical boiler system components that help improve efficiency, reduce downtime, and extend equipment life.
Operating from our 36,000-square-foot fabrication facility, we provide precision-built components for commercial and industrial boiler systems throughout California. Whether you need custom ductwork, boiler tubes, piping, boiler skids, or complete system modifications, our in-house capabilities allow us to deliver faster turnaround times and exceptional quality.
Our fabrication services include:
We are the boiler experts. Our team is used to creating stacks, ductwork and tubing for boiler systems.- Custom boiler tube fabrication and CNC tube bending
- Boiler stacks and ductwork
- Shop pipe fabrication
- Custom boiler skids
- Burner refurbishments
- SCR system refurbishment
- Boiler component repairs and modifications
- Design support using AutoCAD and SolidWorks
Every project is engineered to meet your operational goals while minimizing installation time and keeping your system running reliably.
Why Choose Bay City Boiler
- Decades of Boiler Expertise
Since 1976, Bay City Boiler has specialized exclusively in commercial and industrial boiler systems. Our fabrication team understands the unique demands of steam plants, process facilities, manufacturing operations, healthcare campuses, and other mission-critical environments. . - In-House Manufacturing
Because fabrication is completed in-house, we maintain complete control over quality, scheduling, and production. This allows us to respond quickly when emergency repairs or custom solutions are needed. - Faster Turnaround
Waiting weeks for custom components can bring operations to a standstill. Our fabrication capabilities significantly reduce lead times, helping customers return to service faster and avoid costly production losses. - Precision Engineering
Using advanced CNC equipment, CAD software, and experienced fabricators, we manufacture components that meet exact specifications for proper fit, performance, and long-term reliability. - Complete Boiler Solutions
Fabrication is just one part of what we do. We also provide installation, maintenance, emergency service, rentals, burner service, and engineered boiler solutions, giving customers a single trusted partner for every stage of their boiler system lifecycle.
Case Study
Weekend Boiler Tube Replacement Prevents Extended Shutdown<
The Challenge
A California food processing facility discovered leaking boiler tubes that required immediate replacement. Waiting for replacement parts would have resulted in weeks of downtime and significant production losses.
Our Solution
Bay City Boiler scheduled the shutdown for Friday evening, removed the damaged tubes on Saturday, fabricated new replacement tubes overnight using our in-house CNC tube bending equipment, and completed installation before Monday morning.
The Results
- Production resumed without extended interruption
- Weeks of waiting for outsourced parts were eliminated
- The customer avoided substantial downtime costs
- Operations returned to full capacity by the start of the work week
This project demonstrates how our in-house fabrication capabilities help customers respond quickly when every hour of uptime matters.
Frequently Asked Questions
What fabrication services does Bay City Boiler provide?
We fabricate and refurbish a wide range of boiler system components, including boiler tubes, ductwork, stacks, piping, boiler skids, burners, SCR systems, and other custom-engineered equipment.
Can you fabricate custom components for existing boiler systems?
Yes. Our team regularly manufactures custom replacement parts and modified components for existing systems when standard parts are unavailable or no longer supported.
Why is in-house fabrication beneficial?
In-house fabrication reduces lead times, improves quality control, minimizes shipping delays, and allows us to respond quickly during emergency repairs or planned outages.
Do you provide design assistance?
Yes. Our fabrication team utilizes engineering software such as AutoCAD and SolidWorks to design components that meet your exact system requirements.
What industries do you serve?
We support a wide variety of industries, including manufacturing, food processing, healthcare, power generation, commercial facilities, asphalt production, and institutional campuses.
Can fabrication be included as part of a larger project?
Absolutely. Fabrication can be integrated into complete boiler installations, equipment replacements, retrofits, and turnkey mechanical projects.
How quickly can custom components be fabricated?
Project timelines vary depending on complexity, but our in-house capabilities allow us to complete many fabrication projects significantly faster than suppliers who outsource manufacturing.
Do you offer emergency fabrication services?
Yes. When equipment failures threaten operations, our fabrication team can often manufacture replacement components quickly to help minimize downtime and restore service as soon as possible.